Ryan Dodson and Davi Lacerda Champion X
Harmonic Mitigation Challenges in Unconventional ESP Applications 1. OBJECTIVES/SCOPE: Modern oil field producers face increasing pressure from utilities regarding harmonic compliance, and harmonic-related penalties can be severe. A more effective approach for mitigating VSD-induced power harmonics is presented, in which the unique electrical requirements of unconventional ESP applications are...
Dylan Bucanek
ChampionX
A process for modeling multivariate Electric Submersible Pump data in a central host system is proposed in to support managing fields by exception by using artificial intelligence models to identify failure modes and operating conditions. The AI model enables operators to immediately identify failure modes and operational conditions, as it is continuously analyzing, facilitating quicker decision...
Rodrigo Barreto, Weatherford
Corrosion and fatigue are the primary causes of sucker rod failures in artificial lift systems. Harsh well fluid conditions lead to material loss and detrimental pitting which then lead to initiation points for fatigue fractures to occur.
Production in aggressive service environments with higher acid gas concentrations associated with increased levels of hydrogen sulfide (H2S) and carbon dioxide...
O. Lynn Rowlan, Carrie Anne Taylor and Ken Skinner Echometer Company Clint Haskins, Fluid Finder
Different types of forces NOT accounted for by the wave equation are 1) mechanical friction, 2) piston force acting on the polished rod due to tubing back pressure and 3) true vertical rod weight. Mechanical friction will be discussed from 1) over-tight stuffing box, 2) down hole sticking due to a severe dogleg in the wellbore profile and 3) friction from paraffin along a section of the rod...
Blake Whittington, OXY USA Inc.
Rod pumps are not the ideal system of lift when it comes to handling gas. We can only do so much with the configuration downhole especially for wells with open hole completions. Despite the limited options, we are coming to find that we can do better by manipulating parameters at the surface. Historically, we have manipulated back pressure on the tubing in order to control when gas breaks out of...
Brian Wagner, NOV Tuboscope
There are many challenges associated with sucker rod lift in deviated wellbores that can lead to high failure rates and lost production. Tubing failures are amongst the costliest workovers and are often a result of metal to metal contact between the rod coupling and the tubing. Evaluating tubing on-site using both gamma and electromagnetic inspection allows for proper design optimization before...
Will Whitley, Matt Chapin, Lauren Coles and Karla Traweek Oasis Petroleum
Oasis Petroleum has ~1000 rod pump wells in the Bakken producing from 8000’ - 10,000’. A focused effort has been made over the past few years to reduce the failure rate from ~1.0 failures/well/year to the current rate of .68 failures/well/year. This has been the result of a holistic approach which has encompassed improvements in rod design, surveillance, training, development of Standard Operating...
Levins Thompson, Zack Smith and Ricky Roderick Don-Nan Pump and Supply
Rod lift design methods remain overwhelmingly unchanged since the mid-20th century. Meanwhile, drilling and completion technology has undergone a dramatic transformation. The innovation gap between the two technologies and low-flow artificial lift has resulted in the need for improved design and workflow methods to more effectively operate an unconventional well throughout its lifecycle. New...
Rodney Sands, Apergy - Harbison-Fischer Rowland Ramos, Pioneer Natural Resources Matt Horton, TWS Pump
When an insert rod pump gets stuck in tubing there will be a significant increase in well-servicing events. These events cost the consumer money and also places the worker's safety at risk.
The Highway 80 area reviewed the number of stuck rod pumps in tubing conditions that had occurred from 2010 to mid-2017. In total, there were 825 pumps that were unable to be pulled with rods, which...
Dustin Sandidge, Apergy
Problem being addressed: Determining optimized Gas Injection Rate for Gas Lifted wells to maximize lift efficiency. Challenges: While Gas Lift is the most natural artificial lift method, ever-changing surface and downhole conditions cause significant inefficiencies. The changing conditions require frequent adjustments to surface-injected gas rates to maintain the most efficient lifting gradient...