Artificial Lift

The conversion from ESP to rod pump is needed when well-inflow is insufficient to supply enough fluid to the ESP. However, achieving good pump performance in rod pump systems operating in depleted wells with high gas/oil ratio can be limited as well. Creating a multi-stage gas separator system which removes free gas before fluid entered the pump intake increases volumetric efficiency in depleted...

Production testing with digital electronic devices has been discussed for about 20 years amongst a small group.  The idea has been implemented a few times with uncertain results.  The uncertainty exists because the measurements were done with turbine meters which are themselves uncertain.  

Recent testing has been accomplished by gauging calibrated tanks.  We believe these measurements of liquid...

The last few years there has been quite a bit of advancement in the fiberglass sucker rods (FSR).  The published ratings across the fiberglass industry have increased over 20% with some manufactures going much higher.   What other benefits have come along with this increase?  Have there been any drawbacks?  This paper will discuss proper design criteria including importance of well specific...

There is a growing awareness in the oilfield of the problems generated due to horizontal wells’ long lateral lengths, undulation fluid and gas trapping capabilities, inconsistent and aggressive unloading behaviors, and limitations on historically and widely applied separation methods.  Due to these impacting factors, horizontal rod pumped wells must address the resultant production behaviors as...

Producers can spend a significant amount of money repairing a sucker rod pump system without fully understanding the root cause of a failure. Incomplete, missing or incorrect data and over reliance on a supplier to “fix the problem” can be ineffective. Following “best practices” developed in other fields or generic “rules of thumb” may also lead to higher than expected failure rate especially in...

Variable Speed Drives (VSDs) are a popular rod lift control system for operators that are willing to pay a premium for the promise that they can squeeze every last drop from a producing formation. However, initial results from the Eagle Ford suggest that VSDs may not be worth the additional expense when compared to the performance of their less complex cousin, the Pump-Off Controller (POC).

Variable Speed Drives (VSDs) are a popular rod lift control system for operators that are willing to pay a premium for the promise that they can squeeze every last drop from a producing formation. However, initial results from the Eagle Ford suggest that VSDs may not be worth the additional expense when compared to the performance of their less complex cousin, the Pump-Off Controller (POC).

 Unplanned rod lift system outages often lead to long and costly repairs in addition to direct production loss. Leveraging design knowledge of the rod lift system combined with real-time condition monitoring represents a promising avenue to mitigate this problem. This study will demonstrate an application of advanced monitoring and diagnostic analytics on data from vibration, strain, current and voltage sensors installed in critical locations of a beam pumping unit.

This paper will cover common problems and misunderstandings that lead to sucker rod pumped well failures and some of the solutions to avoid failures and optimize the sucker rod pump system.The mechanics of the sucker rod pump design and modifications to improve performance in harsh well environments and failure data collection and performance measurement will also be examined.

This paper will focus primarily on damage to sucker rod pumps and other parts of the sucker rod pumping system due to common mistakes in operation procedures and operating conditions. A review of actual damaged materials and the operating parameters leading to the root cause of the failures will be presented as well as the solutions that were implemented to solve the problems.