Electric Submersible Pump

Ala Eddine Aoun, Nelson Ruiz, Jesica Pfeilsticker, and Kurt Cole Baker Hughes

Electric Submersible Pumps (ESPs) remain one of the most widely deployed artificial lift technologies for maximizing production from Permian wells. Operating companies often find themselves installing ESPs between multiple producing zones or even below the perforated intervals for several reasons, including the goal of maximizing production by setting the pump as deep as possible and increasing...

Irausquin Miguel, Gambus Jorge, Meier Kyle, and Yu Jerry Reynolds Lift

Oil wells utilizing Electric Submersible Pump (ESP) systems require substantial electrical power for continuous operation leading to large operation electrical expenses and inefficiencies in traditional induction motor (IM) setups. This paper presents a comprehensive analysis of integrating Permanent Magnet Motors (PMMs) into ESP configurations to achieve superior power densities and operational...

Reed Boeger, ExxonMobil Shivani Vyas and Scott Vestal, Odessa Separator Inc. (OSI)

This paper presents the Gas Release System Bypass, the latest advancement in gas regulation and separation technologies for Electric Submersible Pump systems operating in high-GLR and gas-slugging environments. The GRSB enhances conventional gas-handling methods by integrating the principles of gas regulation, pressurization, centrifugal dispersion, and controlled gas venting through a dedicated...

Michael Romer and Abhineet Kuma ExxonMobil

ESP permanent magnet motors (PMMs) have been confirmed to conserve power when compared to conventional induction motors (IMs) in various industry papers and studies. However, most production comparisons comprise a snapshot in time or the partial life of a single ESP. This analysis is useful, but it doesn’t convey the full power-saving value of a PMM installation.

This paper aims to investigate...

Mohammad Masadeh, Ala Eddine Aouon, Nelson Ruis, Moossa Areekat, Charles Collins and Leslie Reid.  Baker Hughes

1. OBJECTIVES/SCOPE: Please list the objectives and scope of the proposed paper. Environmental performance plays a crucial role in energy production today, and providing effective solutions to reduce carbon footprint of oil field operations is a top priority. Extensive research has been conducted to develop energy efficient technologies aimed at reducing power consumption, particularly in the...

Rui Huang, Jerry Yu, Kyle Meier, Edward Curt, and Miguel Irausquin  Reynolds Lift Technologies

High volume, high water cut wells historically represent a challenge in terms of economic production, due to limitations with others artificial lift methods, ESPs are usually chosen for this type of application since it can move great volumes of fluid produced by longer laterals being drilled today. As electrical rates increase exponentially, and notably power grid limitations are becoming more...

Laura Perez, Apache Corp. Luis Guanacas, Neil Johnson, and Victor Gonzalez, Odessa Separator Inc.

This paper introduces a multi-layered application to tackle two major challenges in unconventional wells within the Permian Basin: gas slugs and high gas-liquid ratios (GLRs) that disrupt electric submersible pump (ESP) operations, and sand fallback during ESP shutdowns, which can cause equipment failures like plugged pumps and broken shafts. These issues reduce efficiency, increase downtime, and...

Lina Matiz Ecopetrol Permian Luis Guanacas and Gustavo Gonzalez Odessa Separator Inc. (OSI)

The installation and retrieval of Electrical Submersible Pumps (ESPs) equipped with Permanent Magnet Motors (PMMs) require robust barriers to prevent shaft rotation and the subsequent generation of voltage. Current methods to provide these barriers involve additional operations, equipment, and personnel, which increase associated risks. This paper introduces a new method that is safe, effective...

Trent Green, Perm LLC

Walter Dinkins and Landry Pugh, Levare International

Most frac hits are significant events with large pressure change, followed by enhanced flow of almost all water then declining with increasing oil at a level higher than before the event.  This study examines how best to “ride thru” the frac hit, but also how to manage ESP settings for the rapid fluid rate changes during and after the event.  The frac hits occurred at different points in the wells...

Hany Zakhary, Seth Gilstrap, Walter Dinkins, Christopher DeWaal, CPH Corp.

In an effort to address safety concerns, PMM manufacturers and operators have worked together and developed API 11S9 Recommended Practice that covers many of the safety issues relative to PMM operations. The PMM is a very good generator due to “always on” permanent magnet rotor so presents a risk of electric shock and arc flash (AF) hazards if rotation occurs when service personnel handle the ESP...

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