Sucker Rod Pump

Operators have been challenged in designing rod pumping solutions for the life of the well in deviated, horizontal and S curve wells. Overcoming frictional side loading in high-rate producers converting earlier from ESP to rod pumping. The first 6 months of the conversion is the most critical time where operators want to reduce the cost of ESP workovers going to rod pumping earlier. The challenge...

This paper builds on last year's paper, which detailed the development of a new gas separation method for rod pump wells operating under gassy conditions, without limiting the liquid production rate. In this second part, the focus shifts to results from new applications in a different field within the Midland Basin, highlighting lessons learned from various BHA configurations, performance outcomes...

Pump valve cages play a critical role in fluid flow, and indirectly affect the integrity of the sealing components. Cage beat-out is a common problem, caused by deformation of the steel due to repeated impact from opening or rattling while open. In addition to the cage deformation, damage to the ball itself can also result in poor seal when the valve is closed. The Impact Resistant (IR) cage was...

This paper explores the Horizontal Valve System (HVS) and its ability to enhance vortex fluid flow profiles in downhole environments. Initial field trials demonstrated the HVS's effectiveness in lowering pump placement resulting in larger production outcomes, prompting further laboratory testing. The study replicates downhole conditions to compare lab results with field data, highlighting how the...

The challenges frequently associated with Endless Rod applications primarily arise from corrosion, particularly mechanical corrosion where the inhibitor film is removed, leading to inadequate protection and allowing corrosion to develop. Barrier coatings can protect the rod from corrosion, preventing the formation of stress risers on the rod surface that, under cyclic loading, can easily propagate...

The goal of a sucker rod is to convey the motion from the downhole pumping unit to lift fluid to the surface. When sucker rod lift is to be used on a well, it is necessary to choose the type of sucker rod that is optimal for the downhole conditions of the given well. Each sucker rod is designed to work in a specific environment, such as a corrosive or non-corrosive environment, and the loads...

The goal of a sucker rod is to convey the motion from the downhole pumping unit to lift fluid to the surface. When sucker rod lift is to be used on a well, it is necessary to choose the type of sucker rod that is optimal for the downhole conditions of the given well. Each sucker rod is designed to work in a specific environment, such as a corrosive or non-corrosive environment, and the loads...

This paper will cover topics around the polished rod component of a downhole sucker rod pump. It outlines the development and testing of a Patent-Pending polished rod design by Q2 ALS, featuring a polished rod with a sucker rod end connection on the lower end. In contrast to traditional polished rod connections, the sucker rod connection has a superior threaded design, incorporating a shoulder for...

This paper proposes an approach to diagnose pump-off condition versus gas interference condition utilizing a patented overlay of real time plunger velocity on top of the real time downhole card via pump-off controller interface. Field results showing the impact of this methodology are presented.

METHODS, PROCEDURES, PROCESS Traditionally, the industry only looks at the surface and downhole card...

As operators draw down a well, massive quantities of gas are released into the wellbore which results in shut-downs and lost production. Using appropriate bottom hole assembly (BHA) best practices can help the operator pump through these gas slugs to maximize production and return on investment. Additionally, solid separation is an ongoing issue. Using a gas separator minimizes abrasion and...