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The Artificial Lift Intake Isolation (ALII) tool is a new technology for rod pumping wells that when activated isolates the production tubing. The tool provides positive well control prior to breaking wellhead containment providing significant cost savings, safety and environmental protection. The tool is a simple two-part system, the first being the valve portion which is run just below the...

A hydrodynamic analysis for different rod guide designs simulating downhole fluid conditions was made using computational fluid dynamics (CFD) analysis, which is widely used for solving the partial differential equations of fluid motion by discrete approximation.  A particular turbulence kinetic energy graphic for each guide sample was created and compared to each other. The results shows a...

The cavitation phenomenon has been extensively studied for many years, however, guidelines on how to implement this existing knowledge to the actual operation of the jet pumping systems in the oilfield are not abundant and, as per the author can see it, not yet being presented in such way that the people that operate these systems in the oilfield could implement on a straight forward way. It has...

The purpose of this paper is to discuss the history of different gas lift design methods and the theory behind a new design method.  In January 2019, Production Lift Companies and Concho Resources ran a new gas lift design method in two unconventional wells in the Permian Basin.  This new method is designed to exploit the initial high bottom hole pressure in unconventional wells to produce higher...

Variable Frequency Drives (VFD) are a well-known method of pumping beam wells. By running the well continuously and adjusting pumping speed based on pump fillage, they provide unique benefits to reduce failures in difficult environments as compared to operating in pump-off control (POC); these environments might include solids, buckling tendencies at pump-off, and CO2 WAG environments. Although...

The ESP system is a mechanical/electrical/hydrodynamic system. It is costly when it fails as the tubing has to be pulled and much or all of the equipment is replaced.  This paper points out tips in the below various areas that if considered are likely to increase the average run life of ESP Systems

-Failure definitions from data -Design -Installation -SCADA-Monitoring -Tips for running in Harsh...

The Apache-operated Adair San Andres Unit (ASAU) currently employs fifteen capillary string (cap string) equipped producing wells, representing 16% of the active producer count. Apache started converting producing wells to cap strings in 2016.  This idea was introduced to Apache at the 2012 CO2 Conference in Midland and later reinforced during a field tour of Whiting’s North Ward Estes CO2 flood...

Dog Leg Severity (DLS) had been used for many decades as recommendations to try to drill oil and gas wells and provide "trouble free" operating conditions. Many of these recommendations were historically based on vertical, shallow (5000 ft.) deep wells. But as wells continued to be drilled deeper, the recommendations were still applied. With the current drilling and operating practices of...

One of the largest lease operating expenses is electrical cost. Only a small portion of electrical cost is value-added conversion of electricity to fluid lifting power. The rest is lost to downhole friction, fluid flow friction, pumping unit, and electrical to mechanical power conversion inefficiencies.  Overall “line to fluid” system efficiency will typically range from 20% to 40%. Some cases...

The common surface chemical applications cannot reach or have low efficiency due to high fluid levels. This paper Introduces a new chemical technology for all types of artificial lift systems that guarantees an efficient downhole treatment at the entry point and summarizes the applications of this revolutionary method established to deliver chemical combinations by microencapsulating the compounds...

High gas-liquid formation ratios appear as the fluid level decreases and as a result significant decreases in pumping efficiency are seen in the ESPs. This problem force frequent shutdowns in the pump because the gas is incapable of adequately cooling the motor and this forces the companies to maintain high fluid levels to avoid the formation of free gas at the pump intake, which increases the PIP...

Wells with high depletion rate present high free gas at pump intake conditions. In all cases, the production of fluid with a high gas-liquid ratio leads to an inefficient performance of the rod pump systems. The initial solution to this problem is the installation of poor boy gas separators which capacity of gas separation is reduced and do not provide a high-performance solution.  Packer type gas...

As fluctuations in oil price continue, the industry has changed and is demanding improvements from each method of artificial lift. Required flow rates are increasing due to the longer laterals of new horizontal wells being added to inventory. Rod Lift is not immune and is being asked to enter the artificial lift cycle earlier and support the pumping of wellbores with added complexities due to...

In 2017 and 2018 Oxy EOR conducted a series of RCFA schools. As part of these schools, information was gathered on the range of equipment replacement for failure types. In 2018, a cross functional team of experienced stakeholders vetted this information and compiled a list of equipment replacement guidelines. This paper will share these guidelines. 

Typically, the Petroleum Industry maintains operational ideas that were developed years ago.  These operational ideas may still have merit, but some improvements should be considered.  Sucker rod guides are an example of such practices.  Most production companies continue to use rod guide material that was introduced at the conception of the recognition of the need for sucker rod guides.  This...

In 2014 Oxy EOR had lost confidence in the accuracy of Fluid Levels in CO2 wells and was not shooting them. Echometer and Oxy collaborated to identify the root cause of the fluid level inaccuracy and resolve the issue through improved procedures and educating personnel. Today trusted fluid level information adds value by improved operational decision making. 

Oxy Resources established the Texas Delaware Team in April 2013 when ~200 wells were purchased in the area of Pecos, Texas.  These primarily vertical wells produce from various commingled Delaware intervals located at 8,000’ to 12,000’ deep. The nature and deviation of these wells have made rod pumping them challenging and failure frequencies have been as high as 1.5 failures/year. Many lessons...

In today’s world it can be challenging to locate the downhole well location immediately below the surface location in secondary and tertiary projects. There are several factors that must be considered when picking the surface location that will maximize value including 1) increases cost of building a location and drilling, 2) increases cost of artificial lift and operations, and 3) production rate...

Much work has been done on the operation of beam pump pump-off controllers, but the downtime is normally a simple timer and the optimum downtime is usually set by rule of thumb or trial and error. This paper uses a complete well model coupled with a transient reservoir  model to show that the optimum downtime in terms of total energy used per produced barrel of oil is equal to the wellbore storage...

To increase recovery rates – the greatest challenge facing the industry – operators must not only look to step-change technologies, but improvements to existing technology. Even incremental increases in recovery rates can impact economics when multiplied across numerous wells. For example, approximately two-thirds of onshore wells use beam operated pump jacks with reciprocating rod pumps. Our...

The performance of Harbison-Fischer’s patented Sand Flush Plunger (SFP) was assessed relative to the average runtime for standard API plungers in the HWY 80 field, operated by Pioneer Natural Resources (PNR). The field case study captured information from Harbison-Fischer’s pump-tracker for 5,283 wells and 32,804 workover records dating back to 1989. As of the record date, 1,934 different wells...

In some of today’s unconventional wells, sucker rod pumping systems are facing challenges related to excessive wear, affecting production and increasing operational costs. One of the reoccurring damages in a sucker rod pumped well occurs near the kick-off point in a deviated well between the coupling and the tubing or between the sucker rod and the tubing; the metal-to-metal contact causes hole-in...

How and where ground wires are connected determines the runtime and successful withstanding of switching and lightning surges. This is extremely evident with lightning protection of electric submersible pumps (ESP).  Electric surge suppressors on the same ground wire can and will interact bidirectionally in a lightning storm. Instances of ESP failures due to improperly installed surge suppression...

Slippage is required for lubricating the plunger/barrel within beam pumping systems. Increasing pump clearance increases the amount of slippage, which may lead to inefficient operations. Operators could run their field more efficiently through decreasing failure rate and increased electrical cost savings by calculating the optimum design using the Patterson Slippage equation for individual well...

In 2016, a recommendation was made in EOR to begin utilizing Grade “C” when replacing rods in San Andres wells or wells less than 5,000’ deep. The advantage of the Grade “C” rods believed to be better corrosion resistance, tubing leak reduction, and lower material cost. It was also recommended that “T” coupling be considered as an alternative to Spray Metal (“SM”) couplings as they are softer and...