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Producers are continuously challenged to keep drilling costs as low as possible and retain operational flexibility so as not to compromise completion and production performance. Well construction cost reduction strategies that include a casing size reduction can cause long-term production inefficiencies. Smaller casing sizes impact the critical liquid lifting velocity necessary to support...

Pumping wells hard involves a tradeoff between operating cost and production. Increased idle time or holding additional back pressure on the reservoir can decrease production but pumping a well harder will likely increase failure frequency. The existing reservoir pressure has a significant impact on the potential change in production.  Pump-Off Controllers (POCs) are used to regulate run time on...

New unconventional wells have been a huge challenge for ESPs in the Permian Basin because in horizontal wells with high-formation GORs or GLRs, the pumped fluid can cause issues such as gas interference, gas locking, short run life, low production, poor energy efficiency, increased failure rates, shutdowns, so forth. A major problem is gas presence around the ESPs, it causes the motor to rapidly...

America needs energy. Good techniques (Vogel’s Method and Constant PI) exist for estimating production from wells. These are phrased in terms of pressure. Pressure is not easy to measure especially in deep gassy wells. Fluid level is a logical remedy for the problem and can be measured at virtually any depth. But this creates the need for a method for deriving pressure (PIP) from fluid level...

Historically as many as 30% of bottom hold down pumps have been stuck. This can result in extra cost associated with pulling tubing on pump repairs or rod failures. This paper focuses on efforts with various tools and techniques that have been used to lessen the number of pumps stuck in tubing.

Relating Polished Rod Velocity and ratio of MPRL/PPRL to Failure Frequency. This study uses historical data to understand these relationships. The data is primarily from San Andres and Clearfork water floods and CO2 floods located in the Permian Basin.

A casing gas separator (CGS) is a safe to run, low-risk, and efficiency altering tool that pairs naturally with existing wellbore design and work practices to vastly improve gas handling and capacity in virtually any form of artificial lift.

When a new well is drilled the hole is cased and cemented and during that process a CGS is run permanently into place on the casing with no alteration to the...

Rod pumps with isolated tailpipe systems have been growing in popularity over the past few years and applied in basins all over the US.  Some earlier system component designs had vital shortcomings that became more evident over time with the growing install base.   The important fact is that these lessons learned have been a driving force in making positive strides to improve installation...

Over 70% of the artificially lifted wells in the US are using sucker rod pumping systems. The sucker rod pumping system has been ameliorated during past years due to the high investment of companies and installers as performance of the sucker rod pumping system directly impacts production volume and consequently revenue of E&P companies. The sucker rod is one of the most vulnerable components of a...

Synthetic Polyphthalamide (PPA) has greater resistance than many plastics to a broad range of chemicals and is widely used in the manufacture of sucker-rod guides when operating at depths where temperatures can reach 300℉ (149℃). However, while rated to 400℉, field experience has shown that under certain conditions, the service life of sucker-rod guides constructed of this material can be...

This paper describes an artificial lift case study where three pilot test wells were installed using measuring-while-installing (MWI) equipment during the process. The final results enabled us to meet the goals and expectations of these test wells. The main test objectives were to reduce the time to run the electrical submersible pump (ESP) in the well, to  increase the ESP reliability while...

Re-utilization of company owned artificial lift equipment and parts is a common practice among operators and service providers across the industry.  It is common practice for operators to resize artificial lift equipment at failure or proactively as economics allow. During resizing activity, it is not uncommon to utilize company owned equipment and inventory to satisfy the hydraulic lifting...

High costs of obtaining fresh water and produced water disposal, as well as low commodity prices have made water reclamation an attractive option for companies looking to increase their profit margins. Special environmental considerations arise when dealing with the handling and treatment of produced and reclaimed fluids for use in oilfield operations. These include the handling of wastes...

Pertamina Hulu Energi Offshore North West Java (PHE ONWJ), which is a Production Sharing Contractor of the Government of Indonesia, operates a large number of offshore ESP wells in Java Sea, Indonesia. To stimulate the wells and increase near-wellbore permeability, PHE ONWJ has executed matrix acidizing from 2013 until 2015. During acid deployment, ESP was left in place (downhole). In fact, the...

This study is directed toward investigating possible effects of the anisotropy ratio on the analysis and result of buildup tests using Horner method. Even though most reservoirs are more or less homogeneous but not necessarily isotropic, there is no direct method for estimating the anisotropy ratio at reservoir scale despite the fact that this parameter affects to a great extent the reservoir...

Corrosion enhanced abrasive wear is a common cause of failure in sucker rod systems. The combination of high side loads caused by deviation and the presence of corrosive chemicals creates a very difficult environment for operators. The cyclical loading nature of sucker rod system adds to the problem, leading to premature failures in rods and tubing. Operators are turning to many technologies to...

Chlorine Dioxide (ClO2) has been used as a well damage removal and stimulation fluid since the late 1980’s. It was originally investigated as a means to remediate reservoirs of the permanently damaging effects of polymer, monomer, and polyacrylamide floods popular in the 1980’s across many conventional oilfields, including those in the Permian Basin of West Texas, U.S.A. Chlorine Dioxide is a...

The pump stroke can be longer than the surface stroke when the dynamic motion of the beam pump system adds momentum to the rod string, resulting in the pump stroke length increasing.  The pump stroke can be shorter than the surface stroke when sucker rods stretch to pick up the pump fluid load and other frictional forces.  Rod stretch creates under travel dynamometer card shape.  Pumping fast or...

Many sucker rod lifted wells are operating at less than 30% electrical efficiency, because the downhole gas separator installed in the well is inefficient.  Free gas interfering with liquid filling the pump is a major operational problem encountered in producing Sucker Rod Lifted wells.  Gas interference is when free gas at the pump intake enters the pump filling displacement volume with gas in...

During the life of Yeso horizontal oil producers, well intervention and remediation is an essential step to ensure the maximum inflow volumes are being obtained and recovered volumes are matching the established production decline curves. Utilizing a Jet Junk Basket BHA with stick pipe has enabled Concho to successfully clean out a wellbore without the added cost of energized fluids and minimize...

This paper discusses Permian Basin examples of a modern epoxy resin system that is compatible with most water- and oil-based wellbore fluid systems. Its unique mechanical properties and resistance to contamination make it a good solution for issues too complex, costly, or difficult to resolve using traditional remediation methods and materials. These case studies include the following uses of this...

Reservoirs having clays that swell/migrate can potentially impair production. When these clays are present, it is advantageous to use clay stabilizers to mitigate this damage potential.  The industry has adopted several clay assessment methods including analytical procedures such as XRD, SEM and performance testing methods such as capillary suction test (CST) and roller oven test. This paper will...

Understanding natural fracture systems plays a key role in tight carbonate fields where production is dependent on secondary porosity and pore connectivity. Locating geographic and stratigraphic areas with high natural fracture density and optimizing horizontal well plans to connect fractures can enhance well performance and asset value. A workflow to identify the influence of natural fractures on...

There are a lot of multiphase flow correlations available in oil industry worldwide, but many times these correlations do not match with the real measured pressure data, consequently we need to get out the best correlation for this data which is give us the representative or reliable results close to measured data with the least error as possible as we can.

In our study we took well X-1; from...

This research was conducted to solve problems of Super Absorbent Polymers (SAPs) dehydration in oil field applications.  Two polymer sizes were used separately and mixed with various brines.  After allowing the polymers to fully swell, oil was added to the mixture and the effects of Brine was observed.  Initial readings of oil effects on swelling was taken.  The samples were allowed to hear to 100...