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Advancing technology has enabled the oil and gas Industry to analyze and track constituents in fluid samples. However, without proper sampling, proper laboratory procedures, and the correct interpretation of such analyses, this data could be erroneous and could result in costly and unnecessary actions.  

Through proper analytical sampling, testing and understanding of these results operators can...

Vapor Recovery Units are often expensive, complicated to operate and unable to deal with High H2S and liquids.  The Beam Gas Compressor is a product that has served the measure of time.. after 35 years of operation its durability is now being shown as a vapor recovery unit. Without the need of a control panel and scrubber tank the Hydraulically driven Beam Gas Compressor (HyBGC) can be easily...

With the recent proliferation of federal and state regulation in regards to allowable emissions limits from oil and gas production facilities, sound emissions control methods and their utilization have become increasingly more important.  Operator environmental compliance has been frequently emphasized by regulatory agencies, and using vapor combustion units (VCU’s) to limit the atmospheric...

Most operating areas require chemical programs, but most operating companies do not have chemical knowledgeable personnel to help set a program up, evaluate its performance, and/or optimize the overall program.  This paper presents an overview of chemical programs along with a brief discussion of various potential parts of a program.  An operator will be able to use the information presented here...

Rod pump failure tracking has become a crucial component to any rod pump program in order to maximize run life and more effectively evaluate failure mechanisms. This course will dive into chemically preventable failure causes for rod pump wells highlighting root cause analysis, corrosion/bacteria control, solids management, product selection and program evaluation. 

Failure meetings are a proven optimization tool to reduce failures, cut costs, and increase production. However, many companies don’t utilize this tool or don’t properly optimize it. This paper will cover the basics of preparing for and holding a failure meeting along with a brief explanation of root cause analysis.  

Horizontal drilling and the need for effective completion techniques has given birth to a wide variety of solutions in North American oil and gas plays. For many operators, it has become a top priority to optimize proppant distribution using buoyancy enhancer additives and to achieve fracture diversion with clean solutions that do not require intervention. At the heart of these initiatives is the...

There are thousands of marginal wells in the Permian Basin with potential to produce significantly more oil and gas with the assistance of plunger lift.  Working with multiple operators in the Permian Basin, PLSI has installed plunger lift systems in these type wells and realized significant increases in oil and gas production.  The common characteristic is fluid downhole which never makes it to...

Rod pump service data provides valuable insight into wellbore conditions and the efficacy of the rod lift system. Trend analysis of metrics such as reason for well pull and pump component evaluation provides increased visibility about individual well performance issues and more broadly, about field performance. Comprehensive pump service data is an indispensable supplement to an operator’s...

Tubing leaks account for half of the failures in the Bakken wells. The root cause is coupling on tubing wear due to the non-metallic guides wearing out.  

In order to combat this problem, ToughMet 3 TS95 sucker rod couplings were installed in up to 250 wells to significantly reduce the failure rate in the field.  Several individual case histories will be discussed to demonstrate the lifetime...

Production challenges in horizontal wells are caused by slug flow behaviour from the horizontal. In response, Production Plus developed the flow conditioning HEAL System to mitigate slug flow before fluids enter the downhole separator and pump. Slug flow mitigation allows rod pumping to be more effective and efficient, offering a solution for low-cost OPEX to reliably maximize drawdown.

This...

This paper will discuss reducing failures in rod pumped wells by using best practices and design changes. The theme of the paper is to share solutions observed over the last 41 years while working with rod pumped wells. These best practices applied from the polished rod through the bottom hole assembly have been proven to improve run time between failures. The topics discussed are improper...

Corrosion fatigue (CF) is an important concern for structures that are exposed to cyclic loads in corrosive environments, especially in the case of oil and gas operations like drilling, offshore risers or sucker rods in artificial lift. Considering the current combination of complex wells completions and the increase of water cuts, the CO2, H2S and Bacteria represent a higher risk for CF failures...

With the proliferation of production from multiple zones within wells, a major challenge long recognized by industry is to understand which zones are contributing, and how much. This is even more of a challenge with multiphase flow from different zones and with the advent of hydraulic fracturing, correctly identifying which zones have the potential to contribute is critical for future operations. ...

Vortex Tools addresses the challenges of managing/optimizing hydrocarbon liquids recovery from horizontal wells with long laterals, thereby increasing their economic value. A 2014 five-well case study with a regional independent found that deploying Vortex downhole DX-I tubing tools (in conjunction with gas lift and plunger) saw beneficial increases in oil & gas production, along with a...

Automation is a crucial element to modern production facilities in the Permian Basin.  However, most facilities engineers lack basic understanding of automation and therefore cannot properly design or implement an automated system.  This paper will discuss automation and instrumentation basics as part of a broad automation philosophy to help readers understand how individual components fit into a...

This is a discussion of a newly developed and field tested system to measure and track fluids produced in the oilfield.  The system’s mission is to track the fluid movement from the cradle to the grave and is, for the most part, a “hands off-no humans needed” custody scheme that provides precise verifiable electronic information to the producer, the trucking company that hauls the fluids, and the...

The balance-ported valve is a gas-lift valve that allows full, available gas injection pressure to be used for the unloading and operating valves.  Using full injection pressure allows for a deeper point of gas injection, which lowers the FBHP, thereby increasing total production.  With standard IPO valves, it is necessary to design the valves with casing pressure drops in order to close the...

Some Colombian oilfields have medium to heavy oil production and high gas volume in wells.  Gas production is one of the biggest limitations in an ESP system, as they have difficulty handling a high amount of free gas.  In many cases even when an ESP is used in conjunction with a gas separator and gas handlers, the amount of free gas exceeds the capacity of the system and the performance of the...

Sandy wells are a common problem for any artificial lift system. Calculating the correct allowable volume of sand and solids’ particle size may be the missing link in optimizing run-times and establishing solid pump performance.

Recent Colombian ESP case studies were conducted in fields with high sand/solids presence. Where run times typically lasted 5 months or less, a new design to improve ESP...

Poor performance in rod pumping wells using downhole gas separation tools is not uncommon. The stems from a lack of evaluating well conditions before inserting a template gas separation tool which can handle liquid production and free gas in the system. Evaluating well conditions before designing the downhole gas separation tool while applying static & centrifugal principals have led to increased...

The conversion from ESP to rod pump is needed when well-inflow is insufficient to supply enough fluid to the ESP. However, achieving good pump performance in rod pump systems operating in depleted wells with high gas/oil ratio can be limited as well. Creating a multi-stage gas separator system which removes free gas before fluid entered the pump intake increases volumetric efficiency in depleted...

Production testing with digital electronic devices has been discussed for about 20 years amongst a small group.  The idea has been implemented a few times with uncertain results.  The uncertainty exists because the measurements were done with turbine meters which are themselves uncertain.  

Recent testing has been accomplished by gauging calibrated tanks.  We believe these measurements of liquid...

The last few years there has been quite a bit of advancement in the fiberglass sucker rods (FSR).  The published ratings across the fiberglass industry have increased over 20% with some manufactures going much higher.   What other benefits have come along with this increase?  Have there been any drawbacks?  This paper will discuss proper design criteria including importance of well specific...

There is a growing awareness in the oilfield of the problems generated due to horizontal wells’ long lateral lengths, undulation fluid and gas trapping capabilities, inconsistent and aggressive unloading behaviors, and limitations on historically and widely applied separation methods.  Due to these impacting factors, horizontal rod pumped wells must address the resultant production behaviors as...