Artificial Lift

Inaccurate rod string spacing on rod pumped wells may result in significant maintenance costs and well productivity issues. To avoid unnecessary pump damage and optimize pump performance, precise placement of the rod string is key. This session will explore how a dual purpose well spacing tool /rod rotator addresses the need to adjust the rod string while harnessing benefits of a rod rotator. 

This paper explains the configuration, design, and mechanisms of an advanced gas regulator system installed underneath the ESP sensor to decrease downtime and stabilize the operational parameters of the pump. The gas regulation principle is based on the changes in the flow regimes found in unconventional wells where typically, gas slugging and high GLR frequently cause shutdowns and motor overheating. 

Gas and solid separation continue to be a significant challenge for operators. Gas interference causes unnecessary shutdowns in rod pumped wells, leading to difficult pumping conditions and lost production. Additionally, damage from solid abrasions leads to mechanically-incurred erosion failures. 

With a well-designed Bottom Hole Assembly (BHA), downtime as well as gas and solids passing through the pump can be minimized. 

An ongoing challenge for industry is the maintenance of stuffing boxes used in rod pump wellhead applications. This important component is the primary interface between the well and the environment and the correct functioning of this system is crucial for operators. Traditionally, the maintenance and adjustment of these devices has been performed manually, with field operators visiting wellsite daily to inspect, adjust and maintain the components.

The workover process provides a unique opportunity to directly measure wellbore friction as the rods effectively probe out the wellbore. Measuring this effect is challenging as no sensor exists that can provide an accurate, high resolution, high frequency measurement during the entire workover process. This presentation will analyze data gathered from a custom load & position sensor placed in-line with the rod-hook during the workover process. The normal rig crew process was unaltered beyond the initial installation and removal of the sensor.

The main constraint in a gas lift system is a limitation on injection volume and surface injection pressure due to the packaging and compressor capabilities available. In an ideal world, the system would have unlimited injection gas volume and unlimited injection pressure. This is often not the case with compressor availability and/or already-existing facilities. These constrains can limit the design and efficiency of a gas lift system. This study was conducted to establish a method that would allow deeper injection without increasing compressor discharge pressure.

In 2015 a proprietary quenched and tempered sucker rod product line was introduced to the North American market. Field results showed a considerable improvement of reliability and performance of the two proprietary rod grades (Critical Service, CS, and High Strength, HS versions) versus previously installed rod grades. The performance and reliability of over 300 installs are tracked and used to provide input to R&D and Product Development teams to continuously improve the products with the goal of further increasing run life and performance.

Automation has been used for many years now as a means for oil and gas operators to optimize sucker rod pump wells. Traditional automation for rod pump wells involved operating the well at a fixed speed and idling the well based on a preprogramed time (time clocks) or fillage (pump off control). However, utilizing a Variable Frequency Drive (VFD)is a more sophisticated method to allow operators to increase their runtime by detecting when there is less fluid to produce and slowing the unit down, accordingly.

One of the benefits of utilizing a Sucker Rod Pump for artificially lifted oil and gas wells is that they can achieve total drawdown the casing fluid above the downhole pump. This allows for the artificial lift method to maximize the production of the well by minimizing the back pressure on the reservoir caused by the fluid level in the casing anulus. However, in some cases the original design of the sucker rod pump system may not be able to achieve the capacity required to drawdown the entire fluid level in the casing anulus.

Gas lift is long known to be an effective and versatile form of artificial lift and is widely used in oil and gas production. The gas lift process is dependent on gas pressures not naturally available from oil and gas production facilities. Rather gas must be pressurized through use of a compressor and thus compressors are a vital component to the gas lift process. Unfortunately, some operators have experienced unsatisfactory levels of compressor runtime, particularly during periods of cold weather. When the compressor is down, well production suffers.