COST EFFECTIVE IMPLEMENTATION OF REMOTE MONITORING SOLUTIONS OR HOW I LEARNED TO LOVE WIRELESS TECHNOLOGIES
Presenters: Mark V. Gology,

This article is to present how the convergence of wireless technology with internet data presentation provides the savvy producer capabilities and solutions to operate more efficiently, optimize production and create greater efficiencies throughout the organization. It will present issues of wireless data techniques and the capabilities remote monitoring is presenting to the market place. It will touch on how these tools can be used in investor relations and can be applied to mezzanine financing situations in order to secure financing in some situations.

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Paper: COST EFFECTIVE IMPLEMENTATION OF REMOTE MONITORING SOLUTIONS OR HOW I LEARNED TO LOVE WIRELESS TECHNOLOGIES
Cost Effective Treatment Programs
Presenters: Sheldon Evans, Conoco Inc.

This paper focuses on approaches to eliminate problems occurring in the production system instead of treating each of the symptoms. Evaluations start with downhole treatment and its effect on eliminating or creating problems at the battery. Problems at the battery are next considered since they contribute to problems at the injection well. The impact of proper downhole corrosion treatment on water and oil quality, corrosion, the load to surface treating equipment will be considered. Adverse effects of using too much chemical as well as multiple chemicals will be illustrated. An oxygen exclusion principle is presented. Ultimately cost benefits arising from lower oil in water carryover, less filterable solids, fewer workovers of injection wells, will be highlighted with examples from the field.

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Paper: Cost Effective Treatment Programs
CostTime Saving Benefits Of Using A Gyro MWD Tool For Top Hole Navigation On Multiwell Structures
Presenters: Len Duncan, Scientific Drilling

Historically, multi well platform directional drilling has been challenging especially in the initial drilling phase. Wells have to be carefully navigated through a maze of other wells and eventually steered clear of all interfering wells to the desired target. (ref #1) To avoid drilling into another well, ellipses of uncertainty and well proximities are calculated as part of the well planning program so that each well can be monitored relative to the others wells around it and collisions avoided. (Ref # 2) As well as an appropriate well plan, the survey tools used for the drilling phase must be modeled and any errors taken into account when the drilling phase is underway. All navigation orientation systems used on modem multi well structures will be either gyroscopic for the top hole, or magnetic systems, once the interference section of the hole has been overcome. Because of the proximity of other wells it is impossible to use any magnetic based survey system in the initial part of the well so gyro survey tools are normally used to give the directional driller the required azimuth and toolface data he requires to orient and steer the motor assembly through this hole section. A typical bottom hole assembly for this initial top hole phase consists of a bit, motor, bent sub or a bent housing motor, orienting sub, non magnetic drill collar, heavyweight drillpipe and drill collars. The orientation of the bent sub and motor is facilitated by the alignment of a key in the orienting sub with the highside scribeline of the bent sub (Ref # 3). The bottom of the gyro tool is dressed with a muleshoe which will locate the key in the sub and force the gyro tool to seat with the muleshoe properly aligned in the keyway. (Ref # 4). This means that any toolface reading from the gyro will indicate the direction in which the motorbent sub is "pointing". By placing weight to this assembly, the bent sub becomes the fulcrum and the bit is forced to the highside of the hole thereby initiating a building of hole angle. The severity of the bent sub angle will determine the rate of build.

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Paper: CostTime Saving Benefits Of Using A Gyro MWD Tool For Top Hole Navigation On Multiwell Structures
Counterbalancing Beam-Type Pumping Units
Presenters: C.D. Richards, Lufkin Foundry and Machine Company

Since the early days of artificial lift of oil, much has been said and written about the importance of proper counterbalance of the loads involved. Unfortunately, little has been done in the industry toward the systematic checking of pumping units to insure that the best counterbalance possible is being maintained. As a result, the industry loses heavily every year, this loss being in energy expended uselessly and in equipment damaged by overloading. Counterbalancing may be defined as the effort to offset the rod load on the gear box and the prime mover. Several different systems are used, and the method is not particularly important. For beam-type pumping units, the present most generally accepted methods of counterbalance are using beam weights, crank-type weights, and compressed air.

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Paper: Counterbalancing Beam-Type Pumping Units
Counterweight Torque (and Counterbalance Equivalent)
Presenters: R.E. Laine, J.F. Keating, & J.W. Jennings; Texas A&M University Petroleum Dept.

Capital and power consumption costs for sucker-rod pumps depend, in part, on the counterweight torque. Counterweight torque is the primary variable because peak torque depends on how well the well is balanced. The secondary variables affect the ideal counterweight torque (motor slip, pumpjack efficiency, net lift, and torque equation). High slip motors allow more crank speed variation. Pumpjack efficiency (preventive maintenance) affects power consumption. Net lift changes the net crankshaft torque as the well pumps off. The general form of the net torque equation more accurately converts polished rod forces into equivalent moments at the crankshaft than the simplified counterbalance equivalent equation. Each combination of the primary and secondary variables may have a unique counterweight torque that minimizes the peak net crankshaft torque by equalizing the largest upstroke and downstroke torques. The peak torque affects capital costs for the assumed operating and preventive maintenance conditions by determining the smallest acceptable gearbox and motor sizes. Fully loaded motors use less electricity because power factor and electrical efficiency go up with the ratio of brake horsepower to motor horsepower. In short, it is possible to cut capital and power consumption expenses by managing the difference between the ideal and the actual counterweight torques throughout the life of the well. Pumpjacks are counterbalanced for an ideal operating condition that considers motor slip, mechanical efficiency, and a fluid level that falls to the pump. The latter element indicates that normally operating pumpjacks have multiple ideal counterweight torques. Careful torque predictions for the anticipated range of operating conditions can save capital by reducing gearbox and motor requirements. Specifying the smallest acceptable motor reduces power consumption because the power factor increases when the nameplate rating is close to the brake horsepower. Brake horsepower is affected by mechanical efficiency and counterweight torque. High mechanical efficiency comes with maintenance. A preventive maintenance goal is to reduce total operating cost by lowering power consumption. Thus power consumption and maintenance costs are an economic tradeoff for the life of the well. Counterweight torque also affects power consumption because it takes a bigger motor to handle the higher peak torques caused by improper counterweight torque. A well-balanced pumpjack uses less power because the ratio of brake to motor horsepower is higher when the crank is ideally counterweighted. Calculated counterweight torque accuracy depends on the selected equation. The net crankshaft torque equations are more SOUTHWESTERN PETROLEUM SHORT COURSE

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Paper: Counterweight Torque (and Counterbalance Equivalent)
Counterweight Torque (and Counterbalance Equivalent) Versus Gearbox And Motor Loads
Presenters: R.E. Laine, J.F. Keating, & J.W. Jennings, Texas A&M University

Capital and power consumption costs for sucker-rod pumps depend, in part, on the counterweight torque. Counterweight torque is the primary variable because peak torque depends on how well the well is balanced. The secondary variables affect the ideal counterweight torque (motor slip, pumpjack efficiency, net lift, and torque equation). High slip motors allow more crank speed variation. Pumpjack efficiency (preventive maintenance) affects power consumption. Net lift changes the net crankshaft torque as the well pumps off. The general form of the net torque equation more accurately converts polished rod forces into equivalent moments at the crankshaft than the simplified counterbalance equivalent equation. Each combination of the primary and secondary variables may have a unique counterweight torque that minimizes the peak net crankshaft torque by equalizing the largest upstroke and downstroke torques. The peak torque affects capital costs for the assumed operating and preventive maintenance conditions by determining the smallest acceptable gearbox and motor sizes. Fully loaded motors use less electricity because power factor and electrical efficiency go up with the ratio of brake horsepower to motor horsepower. In short, it is possible to cut capital and power consumption expenses by managing the difference between the ideal and the actual counterweight torques throughout the life of the well.

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Paper: Counterweight Torque (and Counterbalance Equivalent) Versus Gearbox And Motor Loads
Craig Rohwer and Claudia Garces, Halliburton Energy Services
Presenters: COMPLETION PRACTICES ADDRESSING ZONAL ISOLATION AND PERFORATION DESIGNS FOR LIMITED ENTRY FRACTURING OF HORIZONTAL WELLS

Drilling and completing long, horizontal sections in low to moderate permeability reservoirs has become commonplace in many oil and gas producing regions of the world. Economically successful exploitation of these types of reservoirs usually requires hydraulic fracture stimulation in both vertical and horizontal completions. Many completion techniques have been used for fracture stimulation of horizontal wells. Multiple stage fracturing treatments are highly effective, but the high cost and risk associated with this type of completion often make it unattractive. Limited-entry fracturing has proved to be an effective stimulation method for horizontal wells with an acceptable level of cost and risk.Successful limited-entry fracturing of horizontal wells is highly dependent on effective zonal isolation and perforation design. This paper presents a case history of horizontal completions using limited-entry fracture stimulation. Zonal isolation methods, perforating strategies, and their effects on limited-entry fracturing success are discussed and compared.

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Paper: Craig Rohwer and Claudia Garces, Halliburton Energy Services
CRITERIA FOR SCALE INHIBITOR APPLICATIONS IN HYDRAULIC FRACTURING TREATMENTS
Presenters: Tony Smith, BJ Chemical Services

As the price of energy and services increase, even greater attention will be focused on all aspects of scale deposition. The detrimental impact of scale deposition continues to compel the industry to develop new technologies and innovations in scale control and prevention. One area where this has been especially challenging is in hydraulic fracturing treatments. As well completions and fracturing treatments increase in cost, size, and complexity, the demand for cost effective scale control has increased accordingly. Potential scale deposition problems need to be evaluated and strategies for prevention and control need to be planned before the well is completed and stimulated. Previous papers have addressed new products, technologies, and applications, but few have provided a process for scale inhibitor design in hydraulic fracturing treatments. This paper will attempt to provide criteria for planning and design of these scale inhibitor applications by addressing inhibitor selection, placement, loading, and experience.

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Paper: CRITERIA FOR SCALE INHIBITOR APPLICATIONS IN HYDRAULIC FRACTURING TREATMENTS
Critical Evaluation of Sucker Rod String Design Procedures
Presenters: Gabor Takacs, PhD University of Miskolc, Hungary

A properly designed sucker-rod string should provide failure-free pumping operations for an extended period. According to its prime importance in sucker-rod pumping technology several design procedures based on different assumptions were developed in the past. Correct description of rod loading conditions during the pumping cycle led to the inclusion of fatigue endurance limits into rod string designs and discusses their main characteristics; design results are compared for example cases. The paper also provides a more thorough comparison of designs involving the calculation of loads and stressed predicted from the solution of the damped wave equation. Using a predictive analysis program rod stresses are calculated that, plotted on the modified Goodman diagram, provide a proper comparison of merits of the different rod string design methods.

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Paper: Critical Evaluation of Sucker Rod String Design Procedures
Crude Oil Separator Foam Problems
Presenters: Mitchel Rooker, C-E- Natco

Separator design and sizing is often done without full appreciation or understanding of the problem of foam. Many field and lab tests using probes and windows have shown that foam is often the major problem for the typical crude oil degassing, flash, separator. Often more than 50% of a separator's volume is occupied by foam. All crude oils should be considered foamy because any oil can create large foam volumes under certain conditions. The size of the separator foam volume depends on many interrelated factors. There is no single magic key to determining foam volume. Derating of the allowable gas velocity to account for foam is a grossly inaccurate method of separator sizing. The K-factor in the allowable gas velocity equation correlates to none of the factors that affect foam volume. Fritted bubbler and pressure bomb indexers are a step in the right direction but are still inadequate. We have developed a pilot operation which with proper foam generation can produce meaningful oil foaminess measurements. To predict separator foam volumes, several adjusting factors must be applied. The heart of an accurate foam volume prediction is an abundance of field experience correlated with laboratory pilot data, which includes all pertinent variables.

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Paper: Crude Oil Separator Foam Problems
Crude Oil Sweetening with a Novel Selective Alkanolamine
Presenters: Bruce M. Jennings & Mark L. Mitchell, National Oilwell & William P. Marx, Presidio Oil Company

Hydrogen sulfide gas is present in much of the crude oil and natural gas production throughout the world. This creates quite a problem for today's producers, in that the hydrogen sulfide is both poisonous and very corrosive. In the past, the need to reduce hydrogen sulfide (Has) by "sweetening" was born more of necessity than environmental good intentions. The high toxicity of H2S simply made it imperative. It is only in recent years that scientists have discovered that these gases also contribute to acid rain and the destruction of our irreplaceable ozone layer. Now, with the addition of these serious environmental implications, the issue of sweetening produced oil, gas, and water containing H2S has taken on an even greater importance. Unfortunately, addressing this environmental responsibility is further complicated by old gas sweetening techniques that have traditionally forced you to accept certain compromises in efficiency, cost of production, and even the quality of your end product. Many of these methods of H2S removal involve the use of heavy metals and known carcinogens that result in a waste product which is hazardous to man and the environment, as well as having the requirement of being disposed of at an EPA approved disposal site. In addition, these methods are known to be non-selective in their removal of H2S, also combining with large quantities of carbon dioxide, compromising the quality of your finished product. Essentially, wasting product by removing carbon dioxide from your production rather than simply getting the H2S out.

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Paper: Crude Oil Sweetening with a Novel Selective Alkanolamine
CRYOGENIC PRESSURE ISOLATION OF FLOWING FLUID
Presenters: Robert J. Wray and Daniel X. Wray; Biofilm I.P., LLC

Cryogenic freeze techniques can be used for temporary pressure isolation of wellheads, casings, pipelines and other tubulars in land and off-shore applications, but current practice requires zero flow for use of these methods. Biofilm IP LLC (Biofilm) has created a patent pending thermodynamic valve methodology and apparatus and has demonstrated pressure isolation of flowing crude oil.

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Paper: CRYOGENIC PRESSURE ISOLATION OF FLOWING FLUID
Crystal Modifier Project
Presenters: Jim Campbell, Unichem, & Pat Carter & Tina Flowers, Texaco

The Midway FMT is a Spraberry waterflood located in Dawson County about 10 miles southeast of Lamesa, Texas that has a history of paraffin problems. The severity of problems range from having to abandon flowlines that plugged with paraffin, to back pressure on flowlines, to reduced production rates, to having to hot oil or hot water flowlines, to injecting paraffin solvents and paraffin inhibitors and / or combinations of the above. Paraffin build-ups in tubing can result in decreased flow rates, expense and delayed production due to field or contract wireline cutting and steaming the tubing. The goal of the Midway FMT is to maximize production while investigating ways to reduce controllable expenses through chemicals and associated costs. This paper describes a method to help control paraffin using a chemical program developed by Unichem called the Crystal Modifier Project. The objective of this program is to reduce failures and costs associated with paraffin.

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Paper: Crystal Modifier Project
Cutting Lift Costs In Oil-Field Production
Presenters: John Wagner, Arrow Specialty Co.

This paper compares several different types of production prime movers, their operating costs, and how to cut costs. Examples are given of actual operations in Texas oil production.

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Paper: Cutting Lift Costs In Oil-Field Production
Cuttings An Underused Asset In Formation Evaluation
Presenters: George Anderson III, Texas Tech University

Formation evaluation is the process of the application of technology to gain or improve understanding the physical characteristics of subsurface rock formations and the nature and distribution of their contained fluids for the purpose of identifying and developing commercial hydrocarbons. Cores and rotary sidewall cores are prized as actual samples of subsurface rock formations and their contained fluids and the opportunity they represent for direct measurements and observations of rock and fluid properties. Because of their expense, these assets are not commonly available to formation evaluators. Cuttings, however, are an inescapable by-product of every well drilled. Cuttings provide petrophysical information such as mineralogy, texture and pore system characteristics of all penetrated formations, as well as stratigraphic information through their appearance and content. They also provide fluid samples for relative hydrocarbon saturation estimates and geochemical characterization. This information can be broadly applicable in all phases of the petroleum industry: exploration, reservoir management, and drilling and completion. The process of assuring cuttings circulated to the surface are properly located on depth requires completion of a circulation lag check. The data gathered to calculate lag time can be used further to determine a lag time openhole caliper in near real time, and an average openhole diameter profile of a new wellbore can be developed during ongoing drilling using this information. A new evaluation element based on openhole diameter trends, the cavings factor, is proposed to quantify anticipated cuttings sample quality during drilling. If value is placed on acquisition of valid formation evaluation data in general, and cuttings samples in particular, real time remediation is possible through this focused awareness on the developing geometry of a new wellbore. The skills and the interest in cuttings espoused by subsurface formation evaluators in the early history of the oil and gas industry has atrophied. Today, the proliferation of digital data and mathematical models permits calculation and generation of impressive volumes of formation evaluation output without ever examining those broadly and readily available natural earth samples, cuttings, to validate the results. Should a binocular microscope sit next to every computer on the desk of every technical professional in this industry? As exploration and development proceeds into the next century, formation evaluators should focus on what is central to their profession and strive to use cuttings classically and innovatively. As a sample of subsurface rock material and surface-retained fluids, this inescapable asset can be used to reduce risk and uncertainty in prospecting and development operations and maximize the value of formation evaluation in the oil and gas industry.

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Paper: Cuttings An Underused Asset In Formation Evaluation
Data Acquisition Requirements For Good Dynamometer Card Analysis
Presenters: Chuck Wilson, Automation Electronics

To obtain meaningful results from Wave Equation analysis of surface dynamometer data, the acquired field data should meet certain minimum requirements. This paper will show the effects of the various parameters on the Down Hole Cards. Various parameters will be examined and their effects shown. Some of the topics covered will be: The Effects of Sampling frequency, Aliasing, Lowpass Filtering, Data Slew Rate, and Skew between Load and Position on Sampled Data. A technique, improving signal to noise ratio and performance by Over Sampling and Decimation will also be covered. It is hoped that this information will be useful in making informed decisions about system data gathering requirements.

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Paper: Data Acquisition Requirements For Good Dynamometer Card Analysis
David Doyle and Dewayne Atwell, Lufkin Industries, Inc., Cecil Hunt
Presenters: PERFORMANCE CHARACTERISTICS OF THE MARK II IMPROVED GEOMETRY PUMPING UNIT

The paper will discuss the fundamentals of the Mark II pumping unit and the torque analysis. Comparisons will be made to other types of pumping units to show where this unit will have a reduced torque and additional operational benefits to the operator.

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Paper: David Doyle and Dewayne Atwell, Lufkin Industries, Inc., Cecil Hunt
David Gregg, Multi Products Co.
Presenters: ECONOMIC IMPACT RESULTING FROM USE OF CASING PLUNGERS

Most work on the casing plunger has highlighted its concept and technology. This paper will show the true economics of applying this technology. This provides the producer a true, accurate measure to determine his decision on this concept

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Paper: David Gregg, Multi Products Co.
David Holcomb and Tandy Zitkus, PTS, Inc., Svetlana Panicheva and Larry Jones, IET, Inc.
Presenters: ELECTROCHEMICAL BIOCIDES - ENVIRONMENTALLY RESPONSIBLE ALTERNATIVES TO HAZARDOUS AND LESS EFFECTIVE PRODUCTS

Unlike traditional oilfield biocides, those created using Electro-Chemical Activation (ECA) technology, do not interference with gel breakers, do not increase TDS levels, leave no residual toxic chemicals, are cost competitive and are extremely effective killing bacteria without the microorganisms becoming resistant to the natural biocide solutions. This paper discusses

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Paper: David Holcomb and Tandy Zitkus, PTS, Inc., Svetlana Panicheva and Larry Jones, IET, Inc.
David L. Holcomb and Tandra L. Zitkus, Pentagon Technical Services, Larry Jones, I.E.T. Technologies, Inc.
Presenters: ELECTROLYTIC BIOCIDES: GREEN ALTERNATIVES FOR STIMULATION FLUID PROTECTION AND FORMATION BIOMASS REMEDIATION

Using a novel, small sized, flow-through electrolytic module, (FEM), and a cost-effective saline solution, nascent oxidant biocides can be produced for preventing and/or controlling micro-organisms that may plague aqueous polymer solutions in surface or downhole oil or gas well operations. The technology involves the use of electric current applied to the FEM while saline water is flowed through the FEM's two titanium/precious metal alloy tubes divided by a ceramic tube. The two flow streams are electrolyticly charged and produce both anolyte (anode solution), which has oxidizing biocidal properties, and catholyte (cathode solution) with antioxidant cleaning properties. These may be used separately or in conjunction with one another to treat various surface and/or downhole issues relative to the protection of water used for preparing fracturing polymer gels. In addition, those same gels or other polymers that have been injected into reservoirs may have become food for biomass growth, which may in turn impede production, fluid recovery or injection operations. Application of anolyte solution can provide remediation of that condition using relatively small, accurately placed volumes. The system produces solutions that provide optimum concentration levels for the function required and then reverts to safe aqueous saline dilutions. The technology has been employed in Russian oilfields, as well as in water treatment applications in Canada and the U.S.A.

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Paper: David L. Holcomb and Tandra L. Zitkus, Pentagon Technical Services, Larry Jones, I.E.T. Technologies, Inc.
David Rychel, Petroleum Technology Transfer Council
Presenters: DRILLING WITH COILED TUBING IN NORTH AMERICA - A CASE STUDY

Drilling with coiled tubing had its beginnings in the late 1970s, but did not become economical until the mid 1990s. Three distinct areas of operations, each with different technologies evolved in North America. In Alaska, operators have drilled over 600 multi-lateral, highly deviated holes in the existing vertical wells, through the 4 _ inch tubing. Each year the schedule has accelerated and results are significant in volume and economics. In Alberta Province the use of coiled tubing to drill shallow gas has evolved from a curiosity to a 25% market share. There are currently over 50 "built for purpose" coiled tubing rigs in Canada drilling over 3,000 wells/year and continuing to grow. Only recently has the lower 48 states begun to apply technologies proven in Alaska and Canada, drilling new shallow gas wells and reentry for horizontal laterals. Currently active R&D programs are developing the tools to drill in smaller sizes.

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Paper: David Rychel, Petroleum Technology Transfer Council
Decreasing Loading By Decreasing Pump Capacity Can Prove Valuable
Presenters: Steve Gault, Union Oil Company Of California

Operating expenses in the Moss Unit were reduced by checking equipment designs and reducing equipment loading where possible. The South Cowden, Moss Unit is located in the South Cowden Field, five miles southwest of Odessa, Texas and is operated by Union Oil Company of California. The water injection began in the Grayburg-San Andres zones in 1961. For the six years from 1980 through 1985 the unit averaged 69 rod pumping wells and 41 injectors. corrosion is considered severe. The gas contains 30,000 PPM H2S and the Truck treating is the method of corrosion control and no significant changes in corrosion control have been made in the last six years.

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Paper: Decreasing Loading By Decreasing Pump Capacity Can Prove Valuable
Deep Well Disposal Prerequisites, Priorities and Practices
Presenters: Joe Herndon, Halliburton Services

Disposal of concentrated highly toxic or otherwise obnoxious wastes by deep well injection is not a trivial matter, but one which can be undertaken only after careful planning and intensive study. Prerequisites for this type disposal should include consideration of geological conditions, legal requirements, effluent analysis and compatibility studies, as well as engineering and economic evaluations. The major effort in this paper is to present a close look at the priorities and planning required through an examination of case histories.

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Paper: Deep Well Disposal Prerequisites, Priorities and Practices
Deep Chamber Lift
Presenters: Jerry B. Davis, Harold Brown Co.

The purpose of this paper is to discuss the principle of oil production from deep reservoirs by the gas lift chamber method. This paper will be divided into five principle parts: 1) a section explaining the purpose of the chamber, 2) a discussion of chamber operation and arrangement, 3) a section concerning chamber design, 4) a discussion of results obtained by utilizing chambers for deep lift operations and 5) a summary.

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Deep Gas-Distillate Well 28 Carbon Dioxide Potential Trouble
Presenters: Dale R. Vandiver, Nocor Chemical, Inc

It is the purpose of this paper to study in detail the problems involved in operating an extremely corrosive high pressure gas well and the methods which have been employed to successfully resolve these problems.

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Paper: Deep Gas-Distillate Well 28 Carbon Dioxide Potential Trouble

Annual Conference Info

NEXT SWPSC CONFERENCE: APRIL 20-23, 2026